Digital Twin Holoscan

MATHWARE

DIGITAL TWINS AND PROCESS OPTIMIZATION FOR COMPLEX HIGH-TECH SYSTEMS

From physics-based models to real-time optimization

BRIDGING SIMULATION AND REALITY ACROSS THE FULL SYSTEM LIFECYCLE

  • Creating digital twins
    Building physics-based virtual replicas of complex systems. Grounded in thermal, mechanical and dynamical models. Enabling virtual testing, predictive control and what-if analysis.

  • Optimizing processes
    Real-time modelling and optimization for complex systems. Combining physics understanding with data-driven learning. From design validation through operational optimization.

SYSTEM CHALLENGES

Thermal Turbine

Increasing system complexity

Modern high-tech systems span multiple physics domains – thermal, mechanical, electromagnetic. Simulation accuracy is needed, but computational speed limits real-time control. Black-box models lack the explainability engineers need.
Holograpic Wafer Inspection (1)

Incomplete observability

Critical system states often cannot be measured directly. Noisy, indirect, sparse and multimodal measurements provide only partial views. Reconstructing the full system state requires advanced estimation techniques.
Analytics Lab

Prediction reliability

Uncertainty is unavoidable: measurements are noisy, models contain approximations, and future outcomes cannot be predicted with complete certainty. Decision-makers need to understand prediction reliability and model limitations.
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Prototype to production gap

Digital twins only deliver value when models can be integrated into robust software systems and operational workflows. Bridging from prototype to production-ready deployment remains a key bottleneck.

EXPERTISE

Physics AI & Hybrid Modelling
Physics AI (1)

AI that understands the physics of your domain.

Hybrid methods combining machine learning with physics models. Explainable and certifiable – not a black box. Process optimization, predictive maintenance, quality control. Delivers actionable intelligence, not raw data.

  • Physics-informed neural networks

  • Hybrid thermal-mechanical models

  • Explainable yield models

Scientific Computing
Scientif Computing

Solving complex physical and mathematical problems through computation.

High-performance numerical methods for simulation, modelling and analysis of multi-physics systems. Efficient, accurate and scalable algorithms that turn intractable equations into actionable results.

  • Numerical simulation & PDE solvers

  • Reduced-order & surrogate modelling

  • High-performance computing

SIGNAL PROCESSING & STATE ESTIMATION
Signal Processing

Inferring hidden system states and optimizing decisions.

Reconstruct what cannot be measured directly. Evaluate alternative interventions and control strategies. Support decisions with quantified uncertainty.

  • Bayesian inference

  • Kalman filtering

Mathematical Optimization
Mathematical Optimization

Finding the best decisions within complex constraints.

Formulating and solving optimization problems for design, planning and real-time control. Linear, nonlinear and mixed-integer methods that balance competing objectives and deliver provably good solutions.

  • Constrained & multi-objective optimization

  • Optimal control

  • Operations research

DEPLOYMENT & INDUSTRIALIZATION
Industrializaton Models

From model to operational system.

Data engineering, MLOps, edge AI and cloud deployment. Integration into production workflows and existing systems. Bridging prototype to industrial-grade solutions.

  • Edge AI deployment

  • MLOps pipelines

  • System integration

EXPERTISE

Physics AI & Hybrid Modelling

AI that understands the physics of your domain.

Hybrid methods combining machine learning with physics models. Explainable and certifiable – not a black box. Process optimization, predictive maintenance, quality control. Delivers actionable intelligence, not raw data.

  • Physics-informed neural networks

  • Hybrid thermal-mechanical models

  • Explainable yield models

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WHAT IS YOUR CHALLENGE?

Share your challenge with us, and we'll help bring your high-tech solution to life.

Contact us